A Highly Interactive Training Course On

Refractories: Applications, Inspection and Maintenance

Industrial Refractories Training for Inspection, Installation & Maintenance

Refractories: Applications, Inspection and Maintenance
Course Schedule

CLASSROOM

20-24 Jul 2026
Dubai
$5,950
02-06 Nov 2026
Dubai
$5,950
01-05 Mar 2027
Dubai
$5,950
19-23 Jul 2027
London
$5,950
01-05 Nov 2027
Dubai
$5,950

ONLINE

07-11 Sep 2026
Online
$4,950
26-30 Oct 2026
Online
$4,950
08-12 Feb 2027
Online
$4,950
06-10 Sep 2027
Online
$4,950
25-29 Oct 2027
Online
$4,950
Certificate
  • Coventry Academy Certificate of Attendance will be provided to delegates who attend and complete the course

Training Overview

Training Overview

Refractories are essential in high-temperature industrial operations, ensuring efficiency, safety, and consistent production. The Refractories: Applications, Inspection and Maintenance Training Course provides participants with in-depth knowledge of refractory materials, their applications, and practical strategies for inspection, installation, and maintenance.

This training course emphasizes both theoretical understanding and practical application. Participants will explore material properties, manufacturing methods, testing techniques, and operational performance. Through case studies, hands-on workshops, and interactive exercises, attendees will gain actionable skills to optimize refractory reliability, reduce downtime, and extend equipment life.

Key Focus Areas of this Course:

  • Understanding refractory types, classifications, and chemical compositions for industrial applications
  • Exploring thermal, mechanical, and chemical properties of refractories and their effect on performance
  • Manufacturing processes for pre-formed bricks and unformed monolithic materials
  • Testing and quality assurance techniques for performance evaluation
  • Installation best practices for bricks, castables, gunning, and ramming methods
  • Inspection, maintenance, troubleshooting, and repair techniques to ensure longevity and reliability

What are the goals?

By completing this Refractories Training Course, participants will acquire the knowledge and skills needed to optimize industrial refractory performance and maintenance practices.

By the end of this training course, participants will be able to: 

  • Explain the technical characteristics and properties of various refractory materials
  • Analyze mechanical, thermal, and chemical properties to match materials with specific applications
  • Apply installation techniques to maximize refractory performance and lifespan
  • Use inspection and testing methods to ensure quality, durability, and operational safety
  • Conduct root cause analysis to identify and resolve refractory performance issues
  • Implement preventive maintenance strategies to reduce downtime and repair costs

Who is this Training Course for?

This course is designed for professionals responsible for the application, inspection, and maintenance of industrial refractories.

This training course is suitable to a wide range of professionals but will greatly benefit: 

  • Refractory Engineers responsible for material performance and system optimization
  • Maintenance Engineers managing high-temperature equipment
  • Refractory Supervisors overseeing installation and upkeep projects
  • Technical staff involved in refractory production, quality control, and operations
  • Professionals aiming to enhance operational efficiency through improved refractory management

How will this Training Course be Presented?

The course combines formal lectures, interactive workshops, and practical exercises to ensure maximum understanding and retention. Participants will learn through:

  • Expert Lectures: Detailed explanations of refractory materials, properties, and technologies
  • Case Studies: Real-world industrial scenarios illustrating common challenges and solutions
  • Interactive Exercises: Team-based problem-solving to reinforce concepts and applications
  • Hands-On Workshops: Practical application of installation, testing, maintenance, and repair techniques

This engaging approach ensures participants leave the course with actionable skills and the confidence to improve refractory reliability, optimize operations, and enhance workplace safety.

The Course Content

Day One: Overview of Refractories
  • Refractories and Their Role in Modern Industry
  • Categories of Refractories
  • Refractory Standards Developed By ASTM
  • Refractories Based on Chemical Composition (Basic, High Alumina, Silica)
  • Refractories Based on Physical Form (Bricks and Shapes)
  • Refractories Based on Manufacturing Technologies
Day Two: Manufacturing Technologies
  • Significance of Raw Material Selection
  • Manufacturing Process of Pre-Formed Refractories (Bricks and Shapes)
  • Manufacturing of Unformed Monolithics (Castables, Mixes, Plastics, Grains)
  • Safety Issues during Manufacturing
  • Quality Assurance in Manufacturing
  • Environmental Considerations
Day Three: Technical Properties of Refractories
  • Design Properties: Thermal (Refractoriness) Mechanical (Strength, Spalling)
  • Characteristics of Working Refractories: (Max. Service Temperature, Temperature Shock)
  • Thermal Stability of Refractory Structures (Creep and Thermal Expansion)
  • Corrosion Resistance to Hot Liquids, Hot Gases, Melted Metals
  • Wear & Attack Mechanisms of Refractory Materials
  • Qualifications for Working Refractory Structures
Day Four: Testing and Installation
  • Testing of Refractories: Physical, Chemical, Thermomechanical
  • Guidelines for PCE, RUL and other Tests
  • Analysis of Test Results: Crushing Strength and thermal Stress
  • Installation Technique for Preformed Bricks with Mortar
  • Installation Techniques for Monolithics: Castables, Gunning, Ramming, Spray Cast)
  • Workshop: Case Study and Problem Solutions
Day Five: Inspection, Maintenance, Troubleshooting, Repair
  • Inspection of Refractories During Installation and in Operation
  • Preventive Maintenance Checklist
  • Problems in Operation: Typical Failures and Root Causes
  • Troubleshooting Methods
  • Common Repair Techniques
  • Safety and Health Hazards
  • Workshop: Case Study and Problem Solutions

Providers and Associations

Anderson
Anderson
Aztech Training
Aztech Training