A Highly Interactive Training Course On

Refractories: Applications, Inspection and Maintenance

Refractories: Applications, Inspection and Maintenance
Course Schedule

CLASSROOM

28 Jul-01 Aug 2025
Dubai
$5,950
10-14 Nov 2025
Dubai
$5,950
12-16 Jan 2026
Dubai
$5,950
Certificate
  • Coventry Academy Certificate of Attendance will be provided to delegates who attend and complete the course

Training Overview

Training Overview

Refractories are vital to the performance and efficiency of numerous high-temperature industrial processes. They are key to ensuring consistent operation, minimizing downtime, and cutting maintenance costs. This Refractory Course is designed to give participants an in-depth understanding of refractory materials, their uses, and the best practices for inspection and upkeep.

As refractory technology continues to evolve, it's essential for technical professionals to stay informed about the latest advancements, material properties, and application methods. This Refractory Training Course emphasizes practical knowledge, equipping participants to assess, choose, install, and maintain refractories effectively across various industries. Through hands-on workshops and real-world case studies, attendees will gain valuable insights to refine their expertise and optimize operational performance.

This training course will feature:

  • Detailed understanding of refractories’ design characteristics, including thermal, mechanical, and chemical properties.
  • Comprehensive methods for testing refractories to ensure performance and durability.
  • Efficient installation techniques tailored for various industrial applications.
  • Root cause analysis for addressing failures and enhancing reliability.
  • Best practices for inspection, maintenance, and repair of refractory materials.

What are the goals?

By the end of this training course, participants will be able to:

  • Explain the characteristics and properties of various industrial refractory materials.
  • Analyze the mechanical, thermal, and chemical properties of refractories for specific applications.
  • Implement appropriate installation techniques to maximize performance and lifespan.
  • Address quality and reliability concerns through effective inspection and testing practices.
  • Apply root cause analysis to identify and resolve issues in refractory performance.

Who is this Training Course for?

This training course is suitable to a wide range of professionals but will greatly benefit:

  • Refractory Engineers ensuring optimal material performance
  • Maintenance Engineers managing the longevity of high-temperature equipment.
  • Refractory Supervisors overseeing installation and maintenance projects
  • Professionals involved in refractory production and quality control
  • Technical personnel responsible for refractory applications in industrial settings

How will this Training Course be Presented?

This Refractories Applications Course uses a variety of adult learning methods to ensure participants fully understand and retain the material. Delivery includes:

  • Formal Lectures: Expert facilitators provide in-depth knowledge of refractory materials and technologies.
  • Case Studies: Real-world scenarios offer practical insights into challenges and solutions.
  • Interactive Examples: Team-based exercises enhance learning through collaboration.
  • Practical Workshops: Hands-on activities allow participants to apply concepts to real-world applications.

Through an engaging mix of theory and practice, this course ensures participants leave with actionable skills and knowledge to enhance the reliability and performance of refractories in their organizations.

The Course Content

Day One: Overview of Refractories
  • Refractories and Their Role in Modern Industry
  • Categories of Refractories
  • Refractory Standards Developed By ASTM
  • Refractories Based on Chemical Composition (Basic, High Alumina, Silica)
  • Refractories Based on Physical Form (Bricks and Shapes)
  • Refractories Based on Manufacturing Technologies
Day Two: Manufacturing Technologies
  • Significance of Raw Material Selection
  • Manufacturing Process of Pre-Formed Refractories (Bricks and Shapes)
  • Manufacturing of Unformed Monolithics (Castables, Mixes, Plastics, Grains)
  • Safety Issues during Manufacturing
  • Quality Assurance in Manufacturing
  • Environmental Considerations
Day Three: Technical Properties of Refractories
  • Design Properties: Thermal (Refractoriness) Mechanical (Strength, Spalling)
  • Characteristics of Working Refractories: (Max. Service Temperature, Temperature Shock)
  • Thermal Stability of Refractory Structures (Creep and Thermal Expansion)
  • Corrosion Resistance to Hot Liquids, Hot Gases, Melted Metals
  • Wear & Attack Mechanisms of Refractory Materials
  • Qualifications for Working Refractory Structures
Day Four: Testing and Installation
  • Testing of Refractories: Physical, Chemical, Thermomechanical
  • Guidelines for PCE, RUL and other Tests
  • Analysis of Test Results: Crushing Strength and thermal Stress
  • Installation Technique for Preformed Bricks with Mortar
  • Installation Techniques for Monolithics: Castables, Gunning, Ramming, Spray Cast)
  • Workshop: Case Study and Problem Solutions
Day Five: Inspection, Maintenance, Troubleshooting, Repair
  • Inspection of Refractories During Installation and in Operation
  • Preventive Maintenance Checklist
  • Problems in Operation: Typical Failures and Root Causes
  • Troubleshooting Methods
  • Common Repair Techniques
  • Safety and Health Hazards
  • Workshop: Case Study and Problem Solutions