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Advanced Certificate in Process Automation

Maximising Process Control for your Operation

Advanced Certificate in Process Automation

Course Schedule

Classroom

Online

Training Introduction

Effective process control is the backbone of operational safety, efficiency, and profitability across industries. When control systems are not fully optimized, processes can suffer from inefficiencies, higher operational costs, and even safety risks. A critical component in this context is the PID controller, which plays a vital role in regulating various industrial applications. Mastering PID controller optimization is essential, especially since these controllers are often integrated into Distributed Control Systems (DCS) to maintain precise process operations.

The Advanced Certificate in Process Automation Training Course builds on fundamental knowledge from basic instrumentation courses. It assumes participants are already familiar with measuring devices for flow, pressure, temperature, and level, as well as HMI and PLC fundamentals. This training dives deeper into process control, focusing on PID controllers and loop tuning techniques. Designed for practical application, the course ensures that participants gain a thorough understanding of both fundamental and advanced control strategies, empowering them to optimize processes confidently.

Key Focus Areas of This Course:

  • Fundamentals and advanced concepts of process control
  • Understanding PID controllers, their functions, and default settings
  • Open-loop and closed-loop PID tuning methods
  • Advanced control strategies including cascade, ratio, and gain scheduling
  • Model-based control for processes where traditional PID may not be optimal
  • Hands-on simulations to practice PID controller implementation in real-world scenarios

What are the goals?

By this training course, participants will acquire the knowledge and skills to select and implement the most effective process control strategies using PID controllers. The course emphasizes practical application to ensure that attendees can directly apply techniques in their operational environments.

By the end of this training course, participants will be able to: 

  • Evaluate and select the best type of control strategy for any process using PID controllers
  • Understand and correctly use the terminology associated with process control and PID systems
  • Apply open-loop tuning strategies to optimize process performance
  • Implement closed-loop tuning methods for precise control of complex systems
  • Use advanced strategies such as cascade control, ratio control, and gain scheduling
  • Employ model-based loop tuning and predictive control methods for processes with dead time or special requirements

Who is this Training Course for?

This training course is ideal for professionals working in instrumentation, control, and process industries, as well as those seeking advanced expertise in process automation. It is particularly beneficial for individuals who aim to optimize process operations and improve control system efficiency.

This training course is suitable to a wide range of professionals but will greatly benefit: 

  • Instrument Technicians involved in process monitoring and control
  • Control & Instrumentation (C&I) Engineers managing PID controllers and automation systems
  • Process Control Engineers seeking advanced tuning and optimization techniques
  • Chemical Engineers responsible for efficient and safe plant operations
  • Engineers and technical professionals from other fields with a vested interest in process automation
  • Professionals aiming to deepen practical knowledge in PID loop tuning and advanced process control

How will this Training Course be Presented?

The Advanced Certificate in Process Automation Training Course is delivered using proven adult learning techniques, ensuring participants fully understand and retain the material. The course emphasizes real-world applications, particularly in petrochemical industries, providing a balanced mix of theory and practice. Approximately 50% of the training focuses on theoretical concepts, while the remaining sessions involve hands-on exercises and simulations.

Participants will engage in interactive discussions, practical demonstrations, and live simulations using a user-friendly platform. Modern instructional methods encourage knowledge sharing and active participation, allowing attendees to explore process control strategies in a supportive environment. The course is structured to enable free-flowing discussions, questions, and practical exercises that reinforce learning and prepare participants for real-world process control challenges.

The Course Content

Day 1: Process Control, Terms and Definitions and Types of Control

  • Process dynamics and assorted processes that can be encountered
  • Process stability
  • Process responses (including first, second and high order processes)
  • Terms and definitions, associated with process control (Gp, Td, Tc, PV Tracking, etc.)
  • The different types of control that may be implemented

Day 2: The PID Controller, Default Settings and Control Strategies

  • Proportional band percentage / Gain
  • Integral / Reset action
  • Derivative / Rate action
  • Default controller settings, for various processes
  • PID combinations that can be used, for various processes
  • Combined feedback and feed forward, integral windup, etc.

Day 3: Open and Closed Loop Tuning, for the PID Controller

  • Ziegler-Nichols open loop tuning method
  • Ziegler-Nichols closed loop tuning method
  • Tuning methods to satisfy overshoot constraints
  • Tuning rules and guidelines
  • Non formalized (trial & error) open loop running methods
  • Non formalized (trial & error) closed loop running methods

Day 4: Advanced Control Strategies, using a PID Controller

  • Cascade loops using PID controllers
  • Ratio control loops using PID controllers
  • Gain scheduling with a PID controller
  • Using a PID controller to deal with long dead times
  • Self-tuning controllers
  • Understanding Real vs Ideal, Saturated vs Non Saturated and Controller Equations

Day 5: Model-based Control, for Applications where a PID Controller would not be Suitable / Optimal

  • Using a model-based system to deal with dead time
  • Using a Smith Predictor
  • Understanding Internal Model Control (IMC)
  • Dahlin’s controller
  • Understanding and Implementing Model Predictive Control (MPC)

Providers and Associations

Aztech Training

Aztech Training

Frequently Asked Questions

Quick answers to common questions about this training course.

Absolutely. Coventry Academy provides customised in-house training solutions for organisations seeking a tailored learning experience. The Advanced Certificate in Process Automation training course can be adapted to reflect your organisation's objectives, industry requirements, operational challenges, and strategic priorities. Delivered exclusively for your team, customised training enables organisations to maximise relevance, encourage collaboration, and achieve targeted development outcomes. Our team will be pleased to discuss your requirements and develop a solution that aligns with your goals.

Absolutely! If you’re attending one of our courses at an international venue, we can help
with hotel reservations and entry visas. Just reach out to our Customer Service team:

  • Phone: +971 4 420 8304
  • Fax: +971 4 420 8304
  • Email: info@coventryacademy.com

No prior experience is required to attend the Advanced Certificate in Process Automation training course. The course is designed to accommodate participants from diverse professional backgrounds and varying levels of experience. While some familiarity with the subject matter may help participants gain additional value from certain discussions and activities, the course content is structured to ensure that both newcomers and experienced professionals can fully engage with the learning experience and benefit from the training.

Our dedicated support team is available to assist you with any questions regarding the Advanced Certificate in Process Automation training course, including course content, scheduling, registration, corporate bookings, and customised training solutions. We are committed to providing prompt and professional assistance throughout your learning journey.

📞 Phone: +971 58 840 7925

📧 Email: info@coventryacademy.com

🌐 Website: coventryacademy.com

Registering for a course is super easy! Here’s how you can do it:

  • Online: Pick your course, hit the "REGISTER" button, fill out the form, and
    submit it.
  • Email: Drop us a line with your details at info@coventryacademy.com.
  • Phone: Give us a call at +971 4 420 8304 to book your spot.
  • Fax: Fill in the booking form (you’ll find it in our brochures, flyers, or catalogue)
    and fax it to [+971 4 420 8304](tel:+97144208304).

The Advanced Certificate in Process Automation training course is designed to be practical, engaging, and highly interactive. Participants benefit from a dynamic learning environment that combines expert-led presentations, facilitated discussions, case studies, practical exercises, and collaborative learning activities. The focus is on developing knowledge that can be applied immediately within the workplace, ensuring participants gain both valuable insights and practical skills that support improved professional performance.

Your course fees cover:

  • For classroom courses: printed materials, lunch, and refreshments.
  • For online courses: all materials sent to you by email.
  • A certificate of completion or attendance.

You’ll need to make payment before the course starts. Here are your options:

  • Bank draft
  • Cash
  • Credit card
  • Wire transfer

Heads up: If we don’t receive payment before the course begins, we may have to deny
admission.

We delivers training courses in carefully selected professional venues that provide a comfortable and productive learning environment. Classroom-based courses are typically hosted in premium international venues with modern facilities and dedicated training spaces designed to support effective learning. Participants also benefit from a professional setting that encourages networking, collaboration, and knowledge sharing with peers from diverse industries and backgrounds.

The Advanced Certificate in Process Automation training course is designed for professionals seeking to strengthen their knowledge, enhance their capabilities, and achieve greater impact within their organisations. It is suitable for managers, supervisors, team leaders, technical specialists, consultants, and professionals at all career stages who wish to expand their expertise and stay current with industry developments. Whether you are looking to advance your career, improve workplace performance, or prepare for new responsibilities, this course provides valuable knowledge and practical insights to support your professional growth.

Our courses are led by top-notch international instructors. They’re not just academically qualified—they’ve also got years of real-world experience. They bring practical insights and deep knowledge to every session, making your learning experience truly valuable!

Yes. Participants who successfully complete the Advanced Certificate in Process Automation training course will receive a Coventry Academy Certificate of Completion, recognising their commitment to professional development and continuous learning. This certificate serves as formal evidence of participation and achievement and can support career progression, professional credibility, and ongoing development objectives. Where applicable, details regarding professional development credits or accreditation will be provided within the course information.

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