A Highly Interactive Training Course On

TEMA Heat Exchangers and Advanced Technologies

Advanced Thermal Design, Fouling Control & Mechanical Integrity for Modern Heat Exchangers

TEMA Heat Exchangers and Advanced Technologies
Course Schedule

CLASSROOM

21-25 Dec 2026
Dubai
$5,950
05-09 Jul 2027
Dubai
$5,950
11-15 Oct 2027
Amsterdam
$5,950
20-24 Dec 2027
Dubai
$5,950

ONLINE

16-20 Nov 2026
Online
$4,950
17-21 May 2027
Online
$4,950
Certificate
  • Coventry Academy Certificate of Attendance will be provided to delegates who attend and complete the course

Training Overview

Training Overview

Heat exchangers remain essential, high‑value components in modern processing industries, yet they often operate under demanding and unpredictable conditions. Shifting process requirements, evolving environmental regulations, and complex fluid behaviors can lead to severe fouling, excessive pressure drops, and damaging tube vibrations. While reducing initial CAPEX is important, selecting unsuitable or overly specialized equipment without considering long‑term reliability can significantly increase OPEX throughout the plant lifecycle.

This comprehensive heat exchanger training course integrates core thermal design principles with the latest global advancements in heat exchanger technologies. Participants will explore modern fouling mitigation solutions, advanced mechanical integrity practices, and practical engineering strategies that support long‑term operational reliability. Through real industrial case studies and hands‑on examples, attendees will learn how to balance design trade‑offs, optimize thermal performance, and strengthen maintenance decision‑making. This approach ensures facilities can reduce failure risks, enhance efficiency, and avoid costly unplanned downtime.

Key Focus Areas of This Course

  • Comprehensive criteria for selecting specialized heat exchanger configurations
  • Advanced thermal sizing, rating techniques, and API 660 compliance
  • Modern fouling mitigation methods and innovative tube insert technologies
  • Fluid‑induced tube vibration analysis and operational control strategies
  • Fitness‑for‑Service (FFS API 579) evaluation and cost‑effective maintenance practices

What are the goals?

By completing this TEMA heat exchangers training course, participants will strengthen their ability to evaluate, design, and troubleshoot complex heat exchanger systems. They will gain practical knowledge that enhances operational reliability and supports informed engineering decisions.

Key Goals

  • Select the most suitable heat exchanger geometric configurations for various industrial applications
  • Perform accurate thermal sizing and rating aligned with industry standards
  • Evaluate and compare technical vendor design proposals with confidence
  • Assess mechanical integrity through inspections and structural evaluations
  • Troubleshoot fouling, vibration issues, and performance deviations effectively

Who is this Training Course for?

This training course is designed for engineering and technical professionals involved in the design, operation, and maintenance of heat exchangers. It supports individuals seeking to enhance plant reliability, improve equipment performance, and strengthen asset integrity practices.

This Training Course Will Benefit:

  • Process, Mechanical, and Chemical Engineers
  • Project and Plant Piping Engineers
  • Heat Exchanger Technology Design Specialists
  • Maintenance, Reliability, and Turnaround Professionals
  • Asset Integrity and Inspection Specialists

How will this Training Course be Presented?

This training course is delivered using proven adult learning techniques that ensure strong knowledge transfer and practical understanding. Participants will engage in structured technical lectures, real‑world case studies, and hands‑on mechanical sizing exercises designed to reinforce key engineering concepts.

Interactive troubleshooting sessions, group discussions, and practical examples will help participants apply learned principles to everyday plant challenges. The training environment encourages open dialogue, enabling attendees to share experiences and gain insights into effective operational and maintenance strategies

The Course Content

Day One: Industrial Designs, Geometric Configurations and Fluid Sizing
  • Classification and thermodynamic principles of industrial heat exchangers. 
  • TEMA nomenclature, standard configurations, and mechanical design selection. 
  • Key construction elements: tube bundles, tubesheets, baffles, and channels. 
  • Geometric configuration matching based on fluid complexity and behavior. 
  • Metallurgy, material selection criteria, and advanced fabrication technologies. 
  • Fluid flow dynamics, boundary layers, and pressure drop impacts. 
Day Two: Thermal Sizing, Performance Optimization and API 660 Standards
  • Thermal sizing and rating methodologies for shell-and-tube exchangers. 
  • Strict alignment with API 660 standard specifications for refinery service. 
  • Fluid velocity estimation, pressure drop constraints, and pumping power impacts. 
  • Performance monitoring parameters and periodic thermal validation testing. 
  • Fluid-induced tube vibration analysis and effective structural control strategies. 
  • Cost-effective maintenance scheduling frameworks during operational windows. 
Day Three: Advanced Heat Exchanger Technologies and Efficiency Enablers
  • High-pressure Breach Lock closure type heat exchanger designs. 
  • Texas Tower and Heli Tower high-vertical configuration structures. 
  • Helixchanger helical baffle designs and Helifin tube geometries. 
  • Advanced tube insert technologies for boundary layer turbulence enhancement. 
  • Twisted tube and internally finned tube design options. 
  • Comparative technical trade-offs between conventional and advanced technologies. 
Day Four: Special Exchanger Configurations, Reboilers and Condensers
  • Thermal efficiency of thermosiphon, kettle, and falling-film reboilers. 
  • Shell-side and tube-side operational problems in surface condensers. 
  • Gasketed Plate Heat Exchangers (PHE) and welded plate Compabloc units. 
  • Air-Cooled Heat Exchangers (ACHE) and interactive thermal control systems. 
  • Cooling tower integration, thermodynamic boundaries, and heat rejection matching. 
  • Operational limitations and cross-contamination protection in compact designs. 
Day Five: Asset Integrity, Troubleshooting, and Fitness-for-Service (FFS)
  • Safe installation, commissioning procedures, and startup sequencing protocols. 
  • Root cause analysis of chronic fouling, localized corrosion, and erosion. 
  • Advanced operational troubleshooting methods for sudden thermal performance drops. 
  • Fitness-for-Service (FFS API 579) mechanical degradation assessment techniques. 
  • Industrial cleaning strategies and non-destructive tube leak detection methods. 
  • Mechanical repair execution: precision tube plugging and full retubing standards. 

Providers and Associations

Anderson
Anderson
Aztech Training
Aztech Training

Frequently Asked Questions

This FAQ section provides quick answers to the most common questions about our services, procedures, and policies. We aim to make your experience with us as straightforward as possible. For further assistance, our support team is ready to help.

Our dedicated support team is available to assist you with any questions regarding the TEMA Heat Exchangers and Advanced Technologies training course, including course content, scheduling, registration, corporate bookings, and customised training solutions. We are committed to providing prompt and professional assistance throughout your learning journey.

📞 Phone: +971 58 840 7925

📧 Email: [email protected]

🌐 Website: coventryacademy.com

We delivers training courses in carefully selected professional venues that provide a comfortable and productive learning environment. Classroom-based courses are typically hosted in premium international venues with modern facilities and dedicated training spaces designed to support effective learning. Participants also benefit from a professional setting that encourages networking, collaboration, and knowledge sharing with peers from diverse industries and backgrounds.

The TEMA Heat Exchangers and Advanced Technologies training course is designed to be practical, engaging, and highly interactive. Participants benefit from a dynamic learning environment that combines expert-led presentations, facilitated discussions, case studies, practical exercises, and collaborative learning activities. The focus is on developing knowledge that can be applied immediately within the workplace, ensuring participants gain both valuable insights and practical skills that support improved professional performance.

Absolutely. Coventry Academy provides customised in-house training solutions for organisations seeking a tailored learning experience. The TEMA Heat Exchangers and Advanced Technologies training course can be adapted to reflect your organisation’s objectives, industry requirements, operational challenges, and strategic priorities. Delivered exclusively for your team, customised training enables organisations to maximise relevance, encourage collaboration, and achieve targeted development outcomes. Our team will be pleased to discuss your requirements and develop a solution that aligns with your goals.

Yes. Participants who successfully complete the TEMA Heat Exchangers and Advanced Technologies training course will receive a Coventry Academy Certificate of Completion, recognising their commitment to professional development and continuous learning. This certificate serves as formal evidence of participation and achievement and can support career progression, professional credibility, and ongoing development objectives. Where applicable, details regarding professional development credits or accreditation will be provided within the course information.

No prior experience is required to attend the TEMA Heat Exchangers and Advanced Technologies training course. The course is designed to accommodate participants from diverse professional backgrounds and varying levels of experience. While some familiarity with the subject matter may help participants gain additional value from certain discussions and activities, the course content is structured to ensure that both newcomers and experienced professionals can fully engage with the learning experience and benefit from the training.

The TEMA Heat Exchangers and Advanced Technologies training course is designed for professionals seeking to strengthen their knowledge, enhance their capabilities, and achieve greater impact within their organisations. It is suitable for managers, supervisors, team leaders, technical specialists, consultants, and professionals at all career stages who wish to expand their expertise and stay current with industry developments. Whether you are looking to advance your career, improve workplace performance, or prepare for new responsibilities, this course provides valuable knowledge and practical insights to support your professional growth.

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