A Highly Interactive Training Course On

Process Plant Shutdown, Troubleshooting, Critical Activities, Isolation, Start-up & Commissioning

Process Plant Shutdown, Troubleshooting, Critical Activities, Isolation, Start-up & Commissioning
Course Schedule

CLASSROOM

21-25 Apr 2025
Dubai
$5,950
02-06 Jun 2025
Dubai
$5,950
20-24 Oct 2025
Istanbul
$5,950
12-16 Jan 2026
Dubai
$5,950
Certificate
  • Coventry Academy Certificate of Completion for delegates who attend and complete the training course

Training Overview

Training Overview

Shutdowns, whether planned or unplanned, are critical and challenging phases in process plant operations. This Process Plant Shutdown, Troubleshooting, Critical Activities, Isolation, Start-up & Commissioning training course provides a structured and strategic approach to managing shutdowns, troubleshooting, isolation, start-up, and commissioning activities in complex industrial plants. Participants will learn how to prepare for shutdowns, execute key critical activities, troubleshoot issues during downtime, and ensure a safe and successful start-up and commissioning post-shutdown. Emphasis will be placed on risk management, safety protocols, and continuous improvement.

What are the goals?

By the end of this training course, participants will be able to:

  • Develop a systematic approach for planning and executing process plant shutdowns
  • Gain proficiency in troubleshooting techniques during critical shutdown phases
  • Master isolation procedures for safe plant operation and protection of personnel
  • Learn the best practices for plant start-up and commissioning to ensure seamless transitions
  • Enhance operational efficiency through continuous improvement strategies post-shutdown

Who is this Training Course for?

This training course is suitable to a wide range of professionals but will greatly benefit:

  • Plant Managers and Supervisors
  • Process Engineers
  • Maintenance Engineers and Technicians
  • Commissioning Engineers
  • Operators involved in shutdowns, start-ups, and commissioning

How will this Training Course be Presented?

This training course will utilise a variety of proven adult learning techniques to ensure maximum understanding, comprehension and retention of the information presented. This includes an interactive mixture of lecture-led learning & group discussions.

The Course Content

Day One: Strategic Shutdown Planning and Risk Management
  • Detailed steps in shutdown planning: scope definition, risk assessment, and work breakdown structure
  • Resource allocation and developing a critical path shutdown schedule
  • Risk management strategies: identifying and mitigating shutdown risks to ensure smooth execution
Day Two: Troubleshooting During Shutdown: Diagnostics, Inspections, and Repairs
  • Methods for identifying and resolving equipment failures during shutdown
  • Hands-on techniques for on-site inspections and repairs to minimize downtime
  • Case studies of complex troubleshooting scenarios during critical shutdown phases
Day Three: Isolation Procedures and Safety Protocols
  • Comprehensive isolation techniques: valve isolations, double-block-and-bleed systems, and lockout/tagout (LOTO)
  • Safety protocols for personnel and equipment during isolation procedures
  • Legal and regulatory compliance for plant isolation during shutdowns
Day Four: Plant Start-up and Commissioning: Preparations and Execution
  • Pre-commissioning inspections, system checks, and testing protocols
  • Commissioning process: equipment validation, operational testing, and system performance verification
  • Addressing operational challenges and ensuring a smooth start-up process
Day Five: Post-Commissioning Review and Continuous Improvement Strategies
  • Monitoring equipment and system performance after start-up
  • Post-commissioning audits and performance benchmarking
  • Developing continuous improvement strategies to enhance future shutdown and start-up efficiency