A Highly Interactive Training Course On

Process Equipment & Piping Systems

Design, Operation, Failure Evaluation & Repairs

Process Equipment & Piping Systems
Course Schedule

CLASSROOM

31 Aug-04 Sep 2026
London
$5,950
07-11 Dec 2026
Dubai
$5,950
29 Mar-02 Apr 2027
London
$5,950
03-07 May 2027
Dubai
$5,950
30 Aug-03 Sep 2027
London
$5,950
06-10 Dec 2027
Dubai
$5,950

ONLINE

12-16 Oct 2026
Online
$4,950
28 Jun-02 Jul 2027
Online
$4,950
11-15 Oct 2027
Online
$4,950
Certificate
  • Coventry Academy Certificate of Attendance will be provided to delegates who attend and complete the course

Training Overview

Training Overview

Efficient and safe operation of process equipment and piping systems is critical in industries such as oil and gas, chemicals, and power generation. The Process Equipment & Piping Systems Training Course focuses on the practical aspects of mechanical design, operation, failure analysis, and repair of key industrial components including pressure vessels, storage tanks, thermal equipment, and fluid transport machinery.

Participants will gain a clear understanding of how these components perform under varying operating conditions and how material degradation—such as corrosion, erosion, fatigue, and thermal stress—can impact their service life. The course also emphasizes practical applications of the Fitness-for-Service (FFS) assessment methodology, enabling participants to evaluate remaining life and plan maintenance or repairs effectively.

By combining theory with real-world case studies and hands-on exercises, this training equips participants with the knowledge to enhance operational safety, optimize equipment reliability, and implement effective failure prevention strategies.

Key Focus Areas of this Course:

  • Mechanical design of pressurized equipment according to ASME codes and standards
  • Understanding best operating conditions using Integrity Operating Windows and MOC principles
  • Analysis of damage and degradation mechanisms affecting process equipment and piping
  • Guidance for selecting inspection methods based on API code requirements
  • Procedures to assess flaws, defects, and remaining life of industrial components
  • Failure prevention strategies, repair methods, and rerating of process equipment

What are the goals?

This Process Equipment & Piping Systems Training Course aims to provide participants with practical knowledge and tools to ensure safe and efficient operation of industrial equipment.

By the end of this course, participants will be able to:

  • Understand the safe design and operational principles for pressurized process equipment
  • Follow standardized procedures for inspection, testing, and monitoring of equipment performance
  • Apply fundamental strategies to prevent failures and mitigate operational risks
  • Use Fitness-for-Service (FFS) techniques to estimate the remaining life of critical components
  • Select and implement appropriate repair, alteration, or rerating methods for pressurized equipment
  • Enhance equipment reliability, reduce downtime, and improve operational safety

Who is this Training Course for?

This Process Equipment & Piping Systems Training Course is designed for professionals responsible for the design, operation, inspection, and maintenance of industrial process equipment.

This training course is suitable to a wide range of professionals but will greatly benefit: 

  • Process, mechanical, and chemical engineers
  • Operation and maintenance engineers
  • Project engineers managing industrial equipment or plant operations
  • Supervisors and managers overseeing safety and equipment reliability
  • Technical personnel involved in inspection, testing, and preventive maintenance

How will this Training Course be Presented?

This training course employs a mix of formal lectures, interactive exercises, and real-world case studies to ensure participants fully understand the concepts of equipment design, operation, failure evaluation, and repair. Each session incorporates practical examples of equipment failure analysis, illustrating the application of API and ASME standards.

Participants are encouraged to actively contribute to discussions, team exercises, and problem-solving sessions. The course emphasizes identifying failure causes, maintaining safe operations, and sharing professional experiences. Comprehensive course materials, including reference guides and example procedures, are provided to enable participants to apply learned strategies effectively in their workplace.

The Course Content

Day One: Overview of Design Features of Process Equipment and Piping System
  • General Concept of Safety in Design: Codes and Standards
  • Design Features of Pressure Vessels and Storage Tanks
  • Design Features of Piping Systems
  • Design Characteristics of Fluid Handling Equipment
  • Design Characteristics of Thermal Equipment
  • Overpressure Protection of Equipment
Day Two: Overview of Operation Issues of Components of Process Equipment
  • Safe Operation of Process Equipment: Integrity Operating Window
  • Over-pressuring of Process Equipment
  • Uncontrolled Runaway Chemical Reaction
  • Overheating of Boiler Tubes
  • Abnormal Operation of Fluid Handling Equipment
  • Vibration of Piping Systems
Day Three: Failure Modes and Fracture Mechanisms
  • Characteristics of Material Used for Construction of Process Equipment
  • Material Degradation Processes
  • Causes of Failures of Process Equipment and Piping Systems
  • Failure Modes
  • Fracture Mechanisms
  • Lessons Learnt from Major World Equipment Failures
Day Four: Design and Operation of Fluid Handling Equipment
  • Condition Monitoring
  • Inspection and Testing Techniques: API 572, API 510, API 570
  • Risk Based Inspection (RBI): API 580
  • Fitness for Service Assessment: API 579/ASME FS1
  • Failure Evaluation and Calculation of Component Remaining Life
  • Failure Prevention Methods
Day Five: Repairs, Alterations and Rerating of Process Equipment
  • Classification of Repairs
  • Repair Best Practices for Pressure Vessels and Other Equipment
  • Rerating of Pressure Vessels
  • Hot Taping and Line Stopping
  • Positive Material Identification (PMI)

Providers and Associations

Anderson
Anderson
Aztech Training
Aztech Training

Frequently Asked Questions

This FAQ section provides quick answers to the most common questions about our services, procedures, and policies. We aim to make your experience with us as straightforward as possible. For further assistance, our support team is ready to help.

Our dedicated support team is available to assist you with any questions regarding the Process Equipment & Piping Systems training course, including course content, scheduling, registration, corporate bookings, and customised training solutions. We are committed to providing prompt and professional assistance throughout your learning journey.

📞 Phone: +971 58 840 7925

📧 Email: info@coventryacademy.com

🌐 Website: coventryacademy.com

We delivers training courses in carefully selected professional venues that provide a comfortable and productive learning environment. Classroom-based courses are typically hosted in premium international venues with modern facilities and dedicated training spaces designed to support effective learning. Participants also benefit from a professional setting that encourages networking, collaboration, and knowledge sharing with peers from diverse industries and backgrounds.

The Process Equipment & Piping Systems training course is designed to be practical, engaging, and highly interactive. Participants benefit from a dynamic learning environment that combines expert-led presentations, facilitated discussions, case studies, practical exercises, and collaborative learning activities. The focus is on developing knowledge that can be applied immediately within the workplace, ensuring participants gain both valuable insights and practical skills that support improved professional performance.

Absolutely. Coventry Academy provides customised in-house training solutions for organisations seeking a tailored learning experience. The Process Equipment & Piping Systems training course can be adapted to reflect your organisation’s objectives, industry requirements, operational challenges, and strategic priorities. Delivered exclusively for your team, customised training enables organisations to maximise relevance, encourage collaboration, and achieve targeted development outcomes. Our team will be pleased to discuss your requirements and develop a solution that aligns with your goals.

Yes. Participants who successfully complete the Process Equipment & Piping Systems training course will receive a Coventry Academy Certificate of Completion, recognising their commitment to professional development and continuous learning. This certificate serves as formal evidence of participation and achievement and can support career progression, professional credibility, and ongoing development objectives. Where applicable, details regarding professional development credits or accreditation will be provided within the course information.

No prior experience is required to attend the Process Equipment & Piping Systems training course. The course is designed to accommodate participants from diverse professional backgrounds and varying levels of experience. While some familiarity with the subject matter may help participants gain additional value from certain discussions and activities, the course content is structured to ensure that both newcomers and experienced professionals can fully engage with the learning experience and benefit from the training.

The Process Equipment & Piping Systems training course is designed for professionals seeking to strengthen their knowledge, enhance their capabilities, and achieve greater impact within their organisations. It is suitable for managers, supervisors, team leaders, technical specialists, consultants, and professionals at all career stages who wish to expand their expertise and stay current with industry developments. Whether you are looking to advance your career, improve workplace performance, or prepare for new responsibilities, this course provides valuable knowledge and practical insights to support your professional growth.

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