A Highly Interactive Training Course On

Sulfur Recovery Unit Engineering: Design, Operation, and Best Practices

Optimizing Sulfur Removal and Environmental Compliance in Refining and Gas Processing Facilities

Sulfur Recovery Unit Engineering: Design, Operation, and Best Practices
Course Schedule

CLASSROOM

03-07 Nov 2025
Dubai
$5,950
11-15 May 2026
Dubai
$5,950
02-06 Nov 2026
Dubai
$5,950

ONLINE

28 Jul-01 Aug 2025
Online
$3,950
08-12 Sep 2025
Online
$3,950
02-06 Feb 2026
Online
$3,950
27-31 Jul 2026
Online
$3,950
07-11 Sep 2026
Online
$3,950
Certificate
  • Coventry Academy Certificate of Attendance will be provided to delegates who attend and complete the course

Training Overview

Training Overview

Sulfur Recovery Units (SRUs) are vital in refining and gas processing operations, as they remove hydrogen sulfide (H₂S) from acid gas streams and transform it into elemental sulfur. This process is essential for protecting downstream equipment from corrosion and ensuring compliance with strict environmental emission standards. As sulfur recovery becomes more complex, with challenges such as varying feed conditions, increased throughput, and evolving emission regulations, engineers and technical professionals must have a deep understanding of SRU systems, including the Claus process, tail gas treatment, and optimization methods. The Sulfur Recovery Unit Engineering: Design, Operation, and Best Practices training course offers an in-depth exploration of SRU design, operation, control, and troubleshooting, providing valuable insights into system performance, sulfur plant integration, and emissions management.

What are the goals?

By the end of this training course, participants will be able to:

  • Understand the Claus process and sulfur recovery fundamentals
  • Design and evaluate key components of a sulfur recovery unit
  • Operate and monitor SRUs to maintain efficiency and compliance
  • Analyze tail gas treatment systems and emission reduction methods
  • Troubleshoot common operational issues in sulfur recovery systems

Who is this Training Course for?

This training course is suitable to a wide range of professionals but will greatly benefit:

  • Process and Operations Engineers
  • Refinery and Gas Plant Engineers
  • Environmental Compliance and HSE Professionals
  • Plant Supervisors and Control Room Operators
  • Chemical Engineers involved in sulfur plant design or operations
  • Maintenance and Reliability Engineers

How will this Training Course be Presented?

This training course will utilise a variety of proven adult learning techniques to ensure maximum understanding, comprehension and retention of the information presented. This includes an interactive mixture of lecture-led learning & group discussions.

The Course Content

Day One: Fundamentals of Sulfur Recovery and the Claus Process
  • Overview of sulfur compounds in natural gas and refinery gas
  • Role of SRUs in gas processing and refining
  • Basics of the Claus process: thermal and catalytic stages
  • Stoichiometry and reaction chemistry
Day Two: SRU Process Design and Components
  • Acid gas composition and feed preparation
  • Thermal reactor design and reaction furnace operation
  • Waste heat boiler, sulfur condensers, and reheaters
  • Catalytic reactors and sulfur recovery stages
Day Three: Tail Gas Treatment and Emissions Control
  • Tail gas treatment units (TGTU): SCOT process and alternatives
  • Hydrogenation reactors and amine absorbers
  • SO₂ emission control and recovery efficiency
  • Environmental regulations and compliance requirements
Day Four: SRU Operation, Control, and Troubleshooting
  • Process monitoring and control systems
  • Sulfur plant start-up and shutdown procedures
  • Operational challenges: pressure, temperature, feed variations
  • Common issues: sulfur plugging, catalyst deactivation, corrosion
Day Five: Optimization, Safety, and Case Studies
  • Improving SRU recovery efficiency
  • Energy optimization in sulfur plants
  • Safety considerations in H₂S-rich environments
  • Case studies: operational improvement, emission reduction, and incident analysis

Providers and Associations

Anderson
Anderson
Aztech Training
Aztech Training